Effect of amylose concentration on 3D printing adaptability of starch-based gels

  • WANG Jing ,
  • FENG Simin ,
  • YU Jiahao ,
  • SHAO Ping
Expand
  • 1(College of Food Science and Technology, Zhejiang University of Technology, Hangzhou 310000, China)
    2(Key Laboratory of Food Macromolecular Resources Processing Technology Research (Zhejiang University of Technology) China National Light Industry, Hangzhou 310000, China)

Received date: 2022-09-12

  Revised date: 2022-10-26

  Online published: 2024-03-15

Abstract

The effects of the amylose concentration on the three-dimensional printing adaptability of starch-based gels were explored in this study. The physical of starch-based gels was investigated to reveal the relationship among the printability, rheological properties, and crystal structure. Results showed that all starch-based gels exhibited shear-thinning and solid-like behaviors. In addition, the hardness, springiness, adhesiveness, and resilience of starch-based gels were significantly affected by the amylose concentration. Among all the experimental groups, the starch-based gel with an amylose-to-amylopectin ratio of 2:8 exhibited the best printing performance, its hardness, adhesion, and recovery were (43.5±0.6) g, (138.0±3.1) g·s, and (0.102±0.003), respectively. It showed a regular network structure, good thermal stability, and ordered crystallization. Computational fluid dynamics was used to simulate the process of three-dimensional printing, and it was found that the addition of amylose to amylopectin would increase the gel viscosity and reduce the printing speed. Therefore, starch-based gels with an amylose-to-amylopectin ratio of 2:8 were suitable for 3D printing. This study shows that the three-dimensional printing adaptability of starch-based gel can be improved by adjusting the proportion of amylose in the gel.

Cite this article

WANG Jing , FENG Simin , YU Jiahao , SHAO Ping . Effect of amylose concentration on 3D printing adaptability of starch-based gels[J]. Food and Fermentation Industries, 2024 , 50(3) : 250 -258 . DOI: 10.13995/j.cnki.11-1802/ts.033610

References

[1] SHI Y M, ZHANG M, BHANDARI B.Effect of addition of beeswax based oleogel on 3D printing of potato starch-protein system[J].Food Structure, 2021, 27:100176.
[2] DEROSSI A, HUSAIN A, CAPORIZZI R, et al.Manufacturing personalized food for people uniqueness.An overview from traditional to emerging technologies[J].Critical Reviews in Food Science and Nutrition, 2020, 60(7):1141-1159.
[3] ZHAO L L, ZHANG M, CHITRAKAR B, et al.Recent advances in functional 3D printing of foods:A review of functions of ingredients and internal structures[J].Critical Reviews in Food Science and Nutrition, 2021, 61(21):3489-3503.
[4] LIU Y T, TANG T T, DUAN S Q, et al.Applicability of rice doughs as promising food materials in extrusion-based 3D printing[J].Food and Bioprocess Technology, 2020, 13(3):548-563.
[5] JO G H, LIM W S, KIM H W, et al.Post-processing and printability evaluation of red ginseng snacks for three-dimensional (3D) printing[J].Food Bioscience, 2021, 42:101094.
[6] LIU Z B, BHANDARI B, PRAKASH S, et al.Linking rheology and printability of a multicomponent gel system of carrageenan-xanthan-starch in extrusion based additive manufacturing[J].Food Hydrocolloids, 2019, 87:413-424.
[7] LIU X, CHAO C, YU J L, et al.Mechanistic studies of starch retrogradation and its effects on starch gel properties[J].Food Hydrocolloids, 2021, 120:106914.
[8] LI C, HU Y M, LI E P.Effects of amylose and amylopectin chain-length distribution on the kinetics of long-term rice starch retrogradation[J].Food Hydrocolloids, 2021, 111:106239.
[9] CUI Y, LI C Y, GUO Y, et al.Rheological & 3D printing properties of potato starch composite gels[J].Journal of Food Engineering, 2022, 313:110756.
[10] OYINLOYE T, YOON W.Application of computational fluid dynamics (CFD) in the deposition process and printability assessment of 3D printing using rice paste[J].Processes, 2021, 10(1):68.
[11] TENG X X, ZHANG M, MUJUMDAR A S.Strategies for controlling over-puffing of 3D-printed potato gel during microwave processing[J].LWT, 2022, 153:112508.
[12] ZENG X X, CHEN H, CHEN L, et al.Insights into the relationship between structure and rheological properties of starch gels in hot-extrusion 3D printing[J].Food Chemistry, 2021, 342:128362.
[13] ZHENG L Y, LIU J B, LIU R, et al.3D printing performance of gels from wheat starch, flour and whole meal[J].Food Chemistry, 2021, 356:129546.
[14] GUO C F, ZHANG M, DEVAHASTIN S.3D extrusion-based printability evaluation of selected cereal grains by computational fluid dynamic simulation[J].Journal of Food Engineering, 2020, 286:110113.
[15] ALONSO R, AGUIRRE A, MARZO F.Effects of extrusion and traditional processing methods on antinutrients and in vitro digestibility of protein and starch in faba and kidney beans[J].Food Chemistry, 2000, 68(2):159-165.
[16] FANG F, LUO X, FEI X, et al.Stored gelatinized waxy potato starch forms a strong retrograded gel at low pH with the formation of intermolecular double helices[J].Journal of Agricultural and Food Chemistry, 2020, 68(13):4036-4041.
[17] AL-MUSLIMAWI A, TAMADDON-JAHROMI H R, WEBSTER M F.Simulation of viscoelastic and viscoelastoplastic die-swell flows[J].Journal of Non-Newtonian Fluid Mechanics, 2013, 191:45-56.
[18] JI S Y, XU T, LI Y, et al.Effect of starch molecular structure on precision and texture properties of 3D printed products[J].Food Hydrocolloids, 2022, 125:107387.
[19] CHEN Y Y, ZHANG M, PHUHONGSUNG P.3D printing of protein-based composite fruit and vegetable gel system[J].LWT, 2021, 141:110978.
[20] KIM Y, KIM H W, PARK H J.Effect of pea protein isolate incorporation on 3D printing performance and tailing effect of banana paste[J].LWT, 2021, 150:111916.
[21] LE TOHIC C, O'SULLIVAN J J, DRAPALA K P, et al.Effect of 3D printing on the structure and textural properties of processed cheese[J].Journal of Food Engineering, 2018, 220:56-64.
[22] CHENG J H, SUN D W, HAN Z, et al.Texture and structure measurements and analyses for evaluation of fish and fillet freshness quality:A review[J].Comprehensive Reviews in Food Science and Food Safety, 2014, 13(1):52-61.
[23] YU M T, XU Z H, JI N, et al.Inhibition of normal and waxy corn starch retrogradation by sodium borohydride[J].International Journal of Biological Macromolecules, 2020, 153:341-348.
[24] ZHU L, WU G C, CHENG L L, et al.Investigation on molecular and morphology changes of protein and starch in rice kernel during cooking[J].Food Chemistry, 2020, 316:126262.
[25] LIU Z B, ZHANG M, BHANDARI B, et al.Impact of rheological properties of mashed potatoes on 3D printing[J].Journal of Food Engineering, 2018, 220:76-82.
Outlines

/

〈 〉