Research on drying process of peeled walnut kernels based on kinetic modeling

  • HU Xiting ,
  • HU Jianliang ,
  • GAO Chunxi ,
  • DU Sujun ,
  • CHENG Yuliang ,
  • GUO Yahui ,
  • CHANG Qiaoying ,
  • QIAN He
Expand
  • 1(College of Food, Jiangnan University, Wuxi 214122, China)
    2(Hebei Huadai Agricultural Technology Co.Ltd., Shijiazhuang 051230, China)
    3(Chinese Academy of Inspection and Quarantine, Beijing 100176, China)

Received date: 2023-07-29

  Revised date: 2023-11-07

  Online published: 2024-10-14

Abstract

Aiming at the problems of quality deterioration and high energy consumption caused by the drying process of peeled walnut kernels, this study carried out the drying kinetics under atmospheric pressure and vacuum drying conditions, and compared the effects of different conditions on the drying characteristics of peeled walnuts kernels through the establishment of the kinetic model.The quality variation of walnut kernels under different drying processes was evaluated objectively by taking the weight loss rate, color difference, acid value, peroxide value, and energy consumption as indexes, and combining them with the principal component analysis.Results showed that the drying efficiency was 0.1 MPa vacuum drying >0 MPa atmospheric pressure drying >0.05 MPa vacuum drying.Under different vacuum degrees and temperature conditions, the applicable models of the moisture drying process in peeled walnut kernels were Two-term, Wang & Singh, Page, and polynomial model.Vacuum degrees on the weight loss rate had less impact on the peeled walnut kernel, which was inversely proportional to color difference.The effect of temperature and vacuum degree on acid value was not obvious, which was significant on peroxide value, and the peroxide value of vacuum drying was lower.As the temperature rose, drying energy consumption decreased significantly, 0.05 MPa vacuum drying energy consumption was the most, and 0.1 MPa energy consumption was about the same as atmospheric pressure.The drying quality of peeled walnut kernels was 0.1 MPa vacuum drying >0.05 MPa vacuum drying >0 MPa atmospheric pressure drying.The optimal process conditions after considering drying efficiency and maximum quality retention are 50 ℃, 0.1 MPa, and 12.0 h.The acid value, peroxide value, and drying energy consumption of dried peeled walnut kernels were (0.43±0.03) mg/g, (0.11±0.01) mmol/kg, and (3 012.81±440.87) kJ/g respectively.

Cite this article

HU Xiting , HU Jianliang , GAO Chunxi , DU Sujun , CHENG Yuliang , GUO Yahui , CHANG Qiaoying , QIAN He . Research on drying process of peeled walnut kernels based on kinetic modeling[J]. Food and Fermentation Industries, 2024 , 50(18) : 33 -41 . DOI: 10.13995/j.cnki.11-1802/ts.036927

References

[1] 刘澄谕. 干燥技术在核桃加工中的应用[J].农产品加工, 2021(22):61-65.
LIU C Y.Application of drying technology in walnut processing[J].Farm Products Processing, 2021(22):61-65.
[2] 华政颖, 郭梦雨, 吴育, 等.基于多元化学计量法的核桃仁炮制前后品质评价[J].食品安全质量检测学报, 2022, 13(3):719-727.
HUA Z Y, GUO M Y, WU Y, et al.Comprehensive evaluation on quality of walnut kernel before and after processing based on multivariate stoichiometry[J].Journal of Food Safety & Quality, 2022, 13(3):719-727.
[3] 汪卿卿, 徐一凡, 何志平, 等.真空干燥在山核桃采后处理的初步应用[J].食品工业, 2022, 43(7):87-92.
WANG Q Q, XU Y F, HE Z P, et al.Preliminary application of vacuum drying in post-harvest treatment of pecans[J].The Food Industry, 2022, 43(7):87-92.
[4] 刘元法, 翟颖红, 陈伟新, 等.一种高效真空微波干燥科学烤核桃的加工方法:中国, CN112825916A[P].2021-05-25.
LIU Y F, ZHAI Y H, CHEN W X, et al.A high-efficiency vacuum microwave drying method for scientifically roasted walnuts:China, CN112825916A[P].2021-05-25.
[5] 张扬扬. 碧根果青皮酚类物质的分离纯化及其抑菌机理研究[D].无锡:江南大学, 2022.
ZHANG Y Y. Isolation, purification and antibacterial mechanism of phenols from pigeon green peel. Wuxi: Jiangnan University, 2022.
[6] 姜苗. 云南核桃热风干燥特性及其传质模拟[D].昆明:昆明理工大学, 2013.
JIANG M. Hot air drying characteristics and mass transfer simulation of walnut in Yunnan. Kunming: Kunming University of Science and Technology, 2013.
[7] JAFARIFAR M, CHAYJAN R A, DIBAGAR N, et al.Modelling some engineering properties of walnut kernel undergoing different drying methods with microwave pre-treatment[J].Quality Assurance and Safety of Crops & Foods, 2017, 9(4):463-478.
[8] 满晓兰, 李龙, 张宏, 等.基于结构异质性的核桃热风干燥特性及数学模型[J].江苏农业学报, 2021, 37(3):731-738.
MAN X L, LI L, ZHANG H, et al.Hot-air drying characteristics and mathematical model of walnut based on structural heterogeneity[J].Jiangsu Journal of Agricultural Sciences, 2021, 37(3):731-738.
[9] 曲文娟, 凡威, 朱亚楠, 等.变温滚筒催化红外-热风干燥核桃营养品质研究[J].食品工业科技, 2021, 42(24):205-215.
QU W J, FAN W, ZHU Y N, et al.Nutritive quality of walnutdried by variable temperature drum catalytic infrared-hot air[J].Science and Technology of Food Industry, 2021, 42(24):205-215.
[10] ZHOU X, GAO H Y, MITCHAM E, et al.Comparative analyses of three dehydration methods on drying characteristics and oil quality of in-shell walnuts[J].Drying Technology, 2018, 36(4):477-490.
[11] 曲文娟, 凡威, 曹非凡, 等.核桃的变温滚筒催化红外-热风联合干燥研究[J].现代食品科技, 2021, 37(7):137-147;175.
QU W J, FAN W, CAO F F, et al.Walnut drying by combined drum catalytic infrared with a variable temperature and hot air[J].Modern Food Science and Technology, 2021, 37(7):137-147;175.
[12] 吴小华, 马渊博, 宁旭丹, 等.西洋参分段式热风干燥动力学模型构建[J].农业工程学报, 2020, 36(5):318-324.
WU X H, MA Y B, NING X D, et al.Construction of staged hot-air drying dynamic model for American ginseng[J].Transactions of the Chinese Society of Agricultural Engineering, 2020, 36(5):318-324.
[13] ABBASPOUR-GILANDEH Y, KAVEH M, JAHANBAKHSHI A.The effect of microwave and convective dryer with ultrasound pretreatment on drying and quality properties of walnut kernel[J].Journal of Food Processing and Preservation, 2019, 43(11):e14178.
[14] SZADZIŃSKA J, ŁECHTAŃSKA J, PASHMINEHAZAR R, et al.Microwave- and ultrasound-assisted convective drying of raspberries:Drying kinetics and microstructural changes[J].Drying Technology, 2019, 37(1):1-12.
[15] LIU X S, QIU Z F, WANG L H, et al.Mathematical modeling for thin layer vacuum belt drying of Panax notoginseng extract[J].Energy Conversion and Management, 2009, 50(4):928-932.
[16] 马锦, 芈韶雷, 朱德泉, 等.山核桃微波干燥动力学模型研究[J].食品工业科技, 2015, 36(5):108-112.
MA J, MI S L, ZHU D Q, et al.Study on the microwave drying characteristics and dynamic model of kernel of hickory (Carya cathayensis Sary)[J].Science and Technology of Food Industry, 2015, 36(5):108-112.
[17] KAVEH M, ABBASPOUR-GILANDEH Y, CHAYJAN R A, et al.Mass transfer, physical, and mechanical characteristics of terebinth fruit (Pistacia atlantica L.) under convective infrared microwave drying[J].Heat and Mass Transfer, 2018, 54(7):1879-1899.
[18] 罗传伟. 花椒真空干燥动力学模型及干燥工艺研究[D].重庆:西南大学, 2017.
LUO C W. Study on vacuum drying kinetic model and drying technology of Zanthoxylum bungeanum. Chongqing: Southwest University, 2017.
[19] KILIC A.Mathematical modeling of low temperature high velocity (LTHV) drying in foods[J].Journal of Food Process Engineering, 2017, 40(2):12378.
[20] 罗凡, 费学谦, 郭少海, 等.不同干燥方式对核桃仁及核桃油理化品质的影响[J].中国油脂, 2019, 44(2):8-13.
LUO F, FEI X Q, GUO S H, et al.Effects of drying methods on physical and chemical quality of walnut kernel and walnut oil[J].China Oils and Fats, 2019, 44(2):8-13.
[21] 郑峰, 王忠明, 王迪, 等.基于变异系数权重法评价干燥无花果多糖品质[J].保鲜与加工, 2019, 19(4):119-124.
ZHENG F, WANG Z M, WANG D, et al.Quality evaluation of drying Ficus carica polysaccharides based on variation coefficient weight method[J].Storage and Process, 2019, 19(4):119-124.
[22] 王安, 潘利华, 罗水忠, 等.红外漂烫联合热风干燥对核桃仁的品质与贮藏稳定性的影响[J].食品安全质量检测学报, 2023, 14(10):127-135.
WANG A, PAN L H, LUO S Z, et al.Effects of infrared radiation blanching combined with hot-air drying on the qualities and storage stabilities of Juglans regia L.kernels[J].Journal of Food Safety & Quality, 2023, 14(10):127-135.
[23] 杨飞, 何正斌, 赵阳, 等.超声波—真空协同干燥自由水迁移速率[J].东北林业大学学报, 2012, 40(12):103-107.
YANG F, HE Z B, ZHAO Y, et al.Migration rate of free water during the ultrasound-vacuum combined drying[J].Journal of Northeast Forestry University, 2012, 40(12):103-107.
[24] GAMA T, WALLACE H M, TRUEMAN S J, et al.Quality and shelf life of tree nuts:A review[J].SCIENTIA HORTICULTURAE, 2018, 242:116-126.
[25] ALIBAS I.Microwave, air and combined microwave-air-drying parameters of pumpkin slices[J].LWT, 2007, 40(8):1445-1451.
[26] 黎斌, 彭桂兰, 罗传伟, 等.基于Weibull分布函数的花椒真空干燥动力学特性[J].食品与发酵工业, 2017, 43(11):58-64.
LI B, PENG G L, LUO C W, et al.Vacuum drying kinetics characteristics of Chinese prickly ash based on Weibull distribution[J].Food and Fermentation Industries, 2017, 43(11):58-64.
[27] ARAL S, BEŞE A V.Convective drying of hawthorn fruit (Crataegus spp.):Effect of experimental parameters on drying kinetics, color, shrinkage, and rehydration capacity[J].Food Chemistry, 2016, 210:577-584.
[28] 范思敏, 穆宏磊, 郜海燕, 等.山核桃仁碱法脱涩工艺研究[J].浙江农业学报, 2021, 33(12):2381-2389.
FAN S M, MU H L, GAO H Y, et al.Study on alkaline deastringency of hickory kernel[J].Acta Agriculturae Zhejiangensis, 2021, 33(12):2381-2389.
[29] 耿阳阳, 侯娜, 何佳丽, 等.梯度干燥温度对核桃感官品质的影响[J].食品科技, 2018, 43(2):64-69.
GENG Y Y, HOU N, HE J L, et al.Effect of the gradient temperature drying on sensory quality in fresh walnut[J].Food Science and Technology, 2018, 43(2):64-69.
[30] 曲文娟, 凡威, 马海乐, 等.滚筒催化红外-热风联合干燥核桃的贮藏特性[J].食品与机械, 2021, 37(6):168-173;240.
QU W J, FAN W, MA H L, et al.Storage properties of walnuts dried by drum catalytic infrared-hot air[J].Food & Machinery, 2021, 37(6):168-173;240.
[31] 徐一凡, 汪卿卿, 吴绍珍, 等.微波间歇干燥对山核桃干燥特性及品质影响[J].浙江农业科学, 2022, 63(9):2107-2112.
XU Y F, WANG Q Q, WU S Z, et al.Effect of microwave intermittent drying on the drying characteristics and quality of Carya cathayensis[J].Journal of Zhejiang Agricultural Sciences, 2022, 63(9):2107-2112.
[32] 徐月华, 蒋将, 孟宗, 等.烘烤条件对核桃油品质的影响[J].中国油脂, 2014, 39(7):9-12.
XU Y H, JIANG J, MENG Z, et al.Effect of roasting conditions on the quality of walnut oil[J].China Oils and Fats, 2014, 39(7):9-12.
[33] 于蒙杰. 红枣热风干燥与红外线干燥的对比试验研究[D].乌鲁木齐:新疆农业大学, 2015.
YU M J. Comparative experimental study on hot air drying and infrared drying of jujube. Urumqi: Xinjiang Agricultural University, 2014.
[34] LI W J, WANG C Z, YE J Z.Decolorizing shellac incorporated with natural antibacterial juglone from walnut green husk extract for preserving the postharvest quality of Wichita pecans (Carya illinoinensis [Wangenh.] K.Koch) during storage[J].Scientia Horticulturae, 2022, 304:111313.
Outlines

/