The monitoring of liquefied process of clear solution for citric acid fermentation is crucial to the citric acid production. Near-infrared spectroscopy can reflect the operation status through the vibration of molecules at different wavelengths, and contains a lot of process information. However, the existing methods often develop regression models between near-infrared spectroscopy (NIR) and quality variables such as total sugar total nitrogen, then the process is monitored afterwards by judging whether the quality variable exceeds its threshold. These methods often ignore useful information in NIR, resulting in poor monitoring performance. In this paper, the statistical property of near-infrared spectroscopy was fully utilized and analyzed, and a statistical monitoring method was proposed based on NIR. Firstly, a probability partial least squares model was developed for the estimation of total sugar total nitrogen by NIR. Then, based on this model, monitoring indicators were designed to achieve advance warning of faults by taking full use of different information at different wavelengths of the near infrared. The results showed that this proposed method could effectively monitor the liquefied process of clear solution for citric acid fermentation, the false negative rate was 9.68% and the false positive rate was 25.81%.
HAO Chao
,
ZHAO Zhonggai
,
LIU Fei
. Statistical process monitoring of clear liquefied solution for citric acid fermentation based on near infrared spectroscopy[J]. Food and Fermentation Industries, 2020
, 46(20)
: 214
-220
.
DOI: 10.13995/j.cnki.11-1802/ts.022548
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