Screening of protease-producing Bacillus thuringiensis and its application in chitin preparation

  • KAN Jia ,
  • JIANG Ning ,
  • WANG Xin ,
  • WANG Cheng ,
  • LIANG Liya ,
  • PAN Saikun ,
  • MA Yanhong
Expand
  • 1(College of Ocean Food and Biological Engineering, Jiangsu Ocean University, Lianyungang 222005, China)
    2(Institute of Agro-products Processing, Jiangsu Academy of Agricultural Sciences, Nanjing 210014, China)
    3(College of Food Science and Bioengineering, Tianjin Agricultural University, Tianjin 300384, China)

Received date: 2024-11-26

  Revised date: 2025-04-02

  Online published: 2025-12-15

Abstract

To address the environmental impact of conventional chemical processes, this study developed a sustainable method for chitin extraction.A high protease-producing strain of Bacillus thuringiensis LX-W4 was isolated from naturally fermented crayfish shells and co-fermented with Enterococcus faecalis LX18-9.The fermentation conditions (including initial pH, temperature, crayfish shell addition and duration) were optimised, and the optimal parameters were determined to be pH 6.0, fermentation temperature 40 ℃, crayfish shell addition 6% and fermentation for 4 days.Under these conditions, the protease activity of LX-W4 was 86.02 U/mL and the deproteinisation rate reached 95.21%.Structural characterisation using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and X-ray diffraction (XRD) confirmed that LX-W4 had an α-crystal structure with a deacetylation degree of 15% and a crystallinity index of 84.8%.The surface morphology was smooth, flat, and porous, with higher purity and structural integrity compared with chemically extracted chitin.Compared with the traditional chemical method, the microbial fermentation method better preserved the molecular structure of chitin and improved the purity of the product.This study establishes a novel fermentation process for chitin extraction from crayfish shells, which provides a viable method for the high-value utilisation and recycling of crayfish by-products.The results of the study highlight the potential of microbial fermentation as an environmentally friendly alternative method for chitin production.

Cite this article

KAN Jia , JIANG Ning , WANG Xin , WANG Cheng , LIANG Liya , PAN Saikun , MA Yanhong . Screening of protease-producing Bacillus thuringiensis and its application in chitin preparation[J]. Food and Fermentation Industries, 2025 , 51(22) : 247 -253 . DOI: 10.13995/j.cnki.11-1802/ts.041686

References

[1] ZHANG J N, MOHD SAID F, DAUD N F S, et al.Present status and application prospects of green chitin nanowhiskers:A comprehensive review[J].International Journal of Biological Macromolecules, 2024, 278:134235.
[2] 许磊, 张文昌, 赵岩, 等.非晶化甲壳素脱乙酰制备高脱乙酰度壳聚糖[J].食品工业科技, 2021, 42(13):216-220.
XU L, ZHANG W C, ZHAO Y, et al.Preparation of chitosan with high degree of deacetylation from amorphous chitin[J].Science and Technology of Food Industry, 2021, 42(13):216-220.
[3] MOHAN K, MURALISANKAR T, JAYAKUMAR R, et al.A study on structural comparisons of α-chitin extracted from marine crustacean shell waste[J].Carbohydrate Polymer Technologies and Applications, 2021, 2:100037.
[4] 尹凯波, 郑子露, 金嘉悦, 等.虾蟹壳废弃物中几丁质的制备及应用进展[J].食品工业科技, 2024, 45(20):407-414.
YIN K B, ZHENG Z L, JIN J Y, et al.Extraction method and application progress of chitin from shrimp and crab shell waste[J].Science and Technology of Food Industry, 2024, 45(20):407-414.
[5] ISLAM S, RAHMAN BHUIYAN M A, ISLAM M N.Chitin and chitosan:Structure, properties and applications in biomedical engineering[J].Journal of Polymers and the Environment, 2017, 25(3):854-866.
[6] RUANGWICHA J, CHEIRSILP B, SUYOTHA W.Green biorefinery of shrimp shell waste for α-chitin and high-value co-products through successive fermentation by co-lactic acid bacteria and proteolytic fungus[J].Bioresource Technology, 2024, 393:130106.
[7] 雷家炽, 张俊, 刘海, 等.甲壳素绿色提取技术的研究进展[J].食品与发酵工业, 2023, 49(12):319-328.
LEI J C, ZHANG J, LIU H, et al.Research progress of green extraction technology of chitin[J].Food and Fermentation Industries, 2023, 49(12):319-328.
[8] YOUNES I, GHORBEL-BELLAAJ O, NASRI R, et al.Chitin and chitosan preparation from shrimp shells using optimized enzymatic deproteinization[J].Process Biochemistry, 2012, 47(12):2032-2039.
[9] TASER B, OZKAN H, ADIGUZEL A, et al.Preparation of chitosan from waste shrimp shells fermented with Paenibacillus jamilae BAT1[J].International Journal of Biological Macromolecules, 2021, 183:1191-1199.
[10] ZHOU N, YANG P F, CHEN J, et al.Effect of organic solvents treatment on structure of chitin and its enzymatic hydrolysis[J].Polymer Degradation and Stability, 2022, 198:109654.
[11] 杨锡洪, 辛荣玉, 宋琳, 等.虾蟹壳中甲壳素绿色提取技术研究进展[J].现代食品科技, 2020, 36(7):344-350.
YANG X H, XIN R Y, SONG L, et al.Green extraction technology of chitin from shrimp shells and crab shells:A review[J].Modern Food Science and Technology, 2020, 36(7):344-350.
[12] 张巧, 黄兴, 李永成.产蛋白酶菌株的鉴定及其对虾壳的脱蛋白研究[J].中国酿造, 2020, 39(9):131-135.
ZHANG Q, HUANG X, LI Y C.Identification of a protease-producing strain and deproteinization on shrimp shell[J].China Brewing, 2020, 39(9):131-135
[13] ZHANG Q, DUAN L R, LI Y C.Positive effects and mechanism of ultrasound on chitin preparation from shrimp shells by co-fermentation[J].Ultrasonics Sonochemistry, 2022, 88:106066.
[14] GHORBEL-BELLAAJ O, HMIDET N, JELLOULI K, et al.Shrimp waste fermentation with Pseudomonas aeruginosa A2:Optimization of chitin extraction conditions through Plackett-Burman and response surface methodology approaches[J].International Journal of Biological Macromolecules, 2011, 48(4):596-602.
[15] XIE J W, XIE W C, YU J, et al.Extraction of chitin from shrimp shell by successive two-step fermentation of Exiguobacterium profundum and Lactobacillus acidophilus[J].Frontiers in Microbiology, 2021, 12:677126.
[16] 东秀珠, 蔡妙英.常见细菌系统鉴定手册[M].北京:科学出版社, 2001.
DONG X Z, CAI M Y.Handbook of systematic identification of common bacteria[M].Beijing:Science Press, 2001.
[17] BEZERRA R S, LINS E J F, ALENCAR R B, et al.Alkaline proteinase from intestine of Nile tilapia (Oreochromis niloticus)[J].Process Biochemistry, 2005, 40(5):1829-1834.
[18] MIRANDA M P.Comparison of the effect of Sodium Chloride concentration on protein determination:Bradford and Biuret methods[J].Analytical Biochemistry, 2024, 687:115450.
[19] ASRI S E A M, ZAKARIA Z, ARJMANDI R, et al.Isolation and characterization of chitin nanowhiskers from fermented tiger prawn waste[J].Chemical Engineering Transactions, 2017, 56:139-144.
[20] HAMDI M, HAJJI S, AFFES S, et al.Development of a controlled bioconversion process for the recovery of chitosan from blue crab (Portunus segnis) exoskeleton[J].Food Hydrocolloids, 2018, 77:534-548.
[21] 杨静, 高泽鑫, 朱莉, 等.产胞外多糖的苏云金芽孢杆菌的筛选及发酵工艺优化[J].食品与发酵工业, 2021, 47(24):124-131.
YANG J, GAO Z X, ZHU L, et al.Screening of an extracellular polysaccharides producing Bacillus thuringiensis strain and its fermentation optimization[J].Food and Fermentation Industries, 2021, 47(24):124-131.
[22] 缪园欣, 田建阳, 贲锦华, 等.山楂酵素发酵工艺优化及体外生物活性研究[J].食品与机械, 2024, 40(10):181-187.
MIAO Y X, TIAN J Y.BEN J H, et al.Optimization of fermentation technology and its in-vitro activity of hawthorn enzyme[J].Food & Machinery, 2024, 40(10):181-187.
[23] ZHANG Q, WANG L Y, LIU S G, et al.Establishment of successive co-fermentation by Bacillus subtilis and Acetobacter pasteurianus for extracting chitin from shrimp shells[J].Carbohydrate Polymers, 2021, 258:117720.
[24] MOHAN K N, RAVICHANDRAN S, MURALISANKAR T, et al.Extraction and characterization of chitin from sea snail Conus inscriptus (Reeve, 1843)[J].International Journal of Biological Macromolecules, 2019, 126:555-560.
[25] LEE Y S, TARTÉ R, ACEVEDO N C.Curcumin encapsulation in Pickering emulsions co-stabilized by starch nanoparticles and chitin nanofibers[J].RSC Advances, 2021, 11(27):16275-16284.
[26] ZHANG W C, ZHAO Y, XU L, et al.Superfine grinding induced amorphization and increased solubility of α-chitin[J].Carbohydrate Polymers, 2020, 237:116145.
[27] HUANG W C, ZHAO D D, GUO N, et al.Green and facile production of chitin from crustacean shells using a natural deep eutectic solvent[J].Journal of Agricultural and Food Chemistry, 2018, 66(45):11897-11901.
[28] ZHANG H C, YUN S Y, SONG L L, et al.The preparation and characterization of chitin and chitosan under large-scale submerged fermentation level using shrimp by-products as substrate[J].International Journal of Biological Macromolecules, 2017, 96:334-339.
[29] YOUNES I, HAJJI S, RINAUDO M, et al.Optimization of proteins and minerals removal from shrimp shells to produce highly acetylated chitin[J].International Journal of Biological Macromolecules, 2016, 84:246-253.
[30] SAMPATH L, NGASOTTER S, PORAYIL L, et al.Impact of extended acid hydrolysis on polymeric, structural and thermal properties of microcrystalline chitin[J].Carbohydrate Polymer Technologies and Applications, 2022, 4:100252.
[31] 何晓希, 杨荣玲, 朱千林, 等.响应面法优化三元低共熔溶剂提取克氏原螯虾中的甲壳素[J].化学试剂, 2024, 46(4):50-58.
HE X X, YANG R L, ZHU Q L, et al.Optimization of extraction of chitin from crayfish (Procambarus clarkii) with ternary deep eutectic solvents by response surface methodology[J].Chemical Reagents, 2024, 46(4):50-58.
[32] SAMUELS R J.Solid state characterization of the structure of chitosan films[J].Journal of Polymer Science:Polymer Physics Edition, 1981, 19(7):1081-1105.
Outlines

/