Construction of high-yield surfactin Bacillus subtilis and optimization of fermentation conditions

  • LU Xingmiao ,
  • QIN Lihong ,
  • ZHAO Danyang ,
  • LU Fuping ,
  • LIU Fufeng
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  • (College of Bioengineering, Tianjin University of Science and Technology, Tianjin 300457, China)

Received date: 2025-08-29

  Revised date: 2025-10-29

  Online published: 2026-06-24

Abstract

Surfactin is a lipopeptide biosurfactant with good physicochemical properties and biological activity.However, natural bacterial strains exhibit low surfactin yield and high costs, severely limits its industrial application.Therefore, Bacillus subtilis ATCC 21332 served as the starting strain, homologous recombination and CRISPR-Cas9 gene editing, combined with fermentation condition optimization, were employed to enhance surfactin expression and yield.Homologous recombination was used to replace the native PsrfA promoter with three strong promoters.The highest yield was achieved with Pveg promoter, reached 3.59 g/L, which was 28.2% higher than the wild type.To further increase yield, seven key genes were knocked out by CRISPR-Cas9, including srfA synthase negative regulatory factors (phoP, codY, sinI), spore synthesis key genes (spoIIIE, spoIVB), and biofilm synthesis key genes (sipW, tasA).The results showed that knocking out the phoP gene resulted in the greatest increase, reached 4.17 g/L, which was 49% higher than the wild-type.Fermentation optimization identified the following optimal conditions:4% inoculum (volume fraction), 30 mL/250 mL loading, 37 ℃, initial pH 7, and addition of 2 g/L glutamic acid.Under these conditions, engineered strains achieved approximately 1.5-2.0-fold improvements in surfactin production.The highest yield was obtained from B.subtilis ATCC 21332- Δ sipW, reached 5.98 g/L after 48 h of fermentation, representing a 113.7% increase over the wild type.This study offers theoretical support for elucidating the biosynthetic mechanism of surfactin and lays a foundation for industrial production and application.

Cite this article

LU Xingmiao , QIN Lihong , ZHAO Danyang , LU Fuping , LIU Fufeng . Construction of high-yield surfactin Bacillus subtilis and optimization of fermentation conditions[J]. Food and Fermentation Industries, 2026 , 52(11) : 18 -26 . DOI: 10.13995/j.cnki.11-1802/ts.044359

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