Study on process optimization and kinetic model of microwave-hot air combined drying for Phyllanthus emblica L.

  • LI Xiaofeng ,
  • YANG Lin ,
  • WANG Jiaxiang ,
  • LI Mingyuan
Expand
  • (College of Food and Biological Engineering, Xihua University, Chengdu 610039, China)

Received date: 2022-08-24

  Revised date: 2022-09-13

  Online published: 2023-12-25

Abstract

Phyllanthus emblica L. (PE) mainly uses hot air drying in industrial production, but the drying efficiency is low, and the product quality is poor. In this study, the advantages of microwave drying technology were used to explore the application of microwave-hot air combined drying technology in the primary processing of PE, and the best drying technology was sought. Single-factor experiments were carried out under the conditions of different microwave density, dry water content and hot air temperature. The polyphenols content, flavonoid content, vitamin C retention rate, and browning degree of dried PE were taken as evaluation indexes and drying characteristics as reference indexes. The suitable range of drying parameters of dried PE was analyzed, and the optimum drying process was determined by the Box-Behnken response surface method. The processing parameters of microwave-hot air combined drying was 5.0 W/g, the dry base water content at the conversion point was 2.0 g/g, and the hot air temperature was 60 ℃. The two-term model was the optimal model to describe the combined microwave-hot air section drying, which can better simulate the variation law of moisture content of the dry base under the optimal process conditions. Compared with traditional hot air drying, the quality of dried products obtained by microwave-hot air drying was better, and the energy consumption was lower, so microwave-hot air drying technology is an effective and suitable drying method for PE.

Cite this article

LI Xiaofeng , YANG Lin , WANG Jiaxiang , LI Mingyuan . Study on process optimization and kinetic model of microwave-hot air combined drying for Phyllanthus emblica L.[J]. Food and Fermentation Industries, 2023 , 49(22) : 131 -139 . DOI: 10.13995/j.cnki.11-1802/ts.033423

References

[1] 赵虹, 李绍家, 唐莉英.不同成熟期的余甘果实主要成分的研究[J].云南农业大学学报,2002, 17(2):112-113;122.
ZHAO H, LI S J, TANG L Y.Study on primary compositions of Emblic fruits in various mature period[J].Journal of Yunnan Agricultural University(Natural Science),2002, 17(2):112-113;122.
[2] 李雪冬, 潘烨华, 田雨闪, 等.余甘子的本草考证及其现代研究中若干问题的探讨[J].中草药, 2022, 53(18):5873-5883.
LI X D, PAN Y H, TIAN Y S, et al.Herbal textual and key problems in modern research of Phyllanthus emblica[J].Chinese Traditional and Herbal Drugs, 2022, 53(18):5873-5883.
[3] 黄浩洲, 冉飞, 谭庆刍, 等.药食同源品种余甘子综合开发利用策略与思路[J].中国中药杂志, 2021, 46(5):1034-1042.
HUANG H Z, RAN F, TAN Q C, et al.Strategies and ideas of comprehensive development and utilization of medicine and food homologous variety Phyllanthus emblica[J].China Journal of Chinese Materia Medica, 2021, 46(5):1034-1042.
[4] 陈军, 陈洪彬, 蒋璇靓, 等.余甘子贮藏与加工研究进展[J].食品工业科技, 2021, 42(11):342-347.
CHEN J, CHEN H B, JIANG X J, et al.Research progress on storage and processing of Phyllanthus emblica[J].Science and Technology of Food Industry, 2021, 42(11):342-347.
[5] VARGAS L, KAPOOR R, NEMZER B, et al.Application of different drying methods for evaluation of phytochemical content and physical properties of broccoli, kale, and spinach[J].LWT, 2022, 155:112892.
[6] FENG Y B, XU B G, ELGASIM A YAGOUB A, et al.Role of drying techniques on physical, rehydration, flavor, bioactive compounds and antioxidant characteristics of garlic[J].Food Chemistry, 2021, 343:128404.
[7] 张志勇, 李元强, 刘成海, 等.基于“热失控”规律的香菇微波干燥工艺优化[J].食品科学, 2020, 41(10):230-237.
ZHANG Z Y, LI Y Q, LIU C H, et al.Optimization of microwave drying of shiitake mushrooms considering thermal runaway[J].Food Science, 2020, 41(10):230-237.
[8] TIAN Y T, LIANG J, ZENG H L, et al.Microwave drying characteristics and kinetics of Lotus (Nelumbo nucifera Gaertn.) seeds[J].International Journal of Food Engineering, 2013, 9(1):91-98.
[9] LI Q A, LYU Y B, SU K Y, et al.Effect of drying methods on the texture properties and active ingredients in Longan flesh[J].E3S Web of Conferences, 2021, 251:02049.
[10] SALEHI F.Recent applications of heat pump dryer for drying of fruit crops:A review[J].International Journal of Fruit Science, 2021, 21(1):546-555.
[11] WANG N, YANG S Y, ZHANG Y F, et al.Drying kinetics and quality characteristics of daylily dried by mid-infrared[J].International Journal of Food Engineering, 2021, 17(12):969-979.
[12] LIU J, LI X L, YANG Y M, et al.Optimization of combined microwave and hot air drying technology for purple cabbage by Response Surface Methodology(RSM)[J].Food Science & Nutrition, 2021, 9(8):4568-4577.
[13] KUMAR D, PRASAD S, MURTHY G S.Optimization of microwave-assisted hot air drying conditions of okra using response surface methodology[J].Journal of Food Science and Technology, 2014, 51(2):221-232.
[14] RODRIGUEZ A, ZARO M J, LEMOINE M L, et al.Comparison of two alternatives of combined drying to process blueberries (O′Neal):Evaluation of the final quality[J].Drying Technology, 2016, 34(8):974-985.
[15] 王童, 杨慧, 朱广成, 等.热风、微波及其联合干燥对花生营养特性及感官品质的影响[J].核农学报, 2021, 35(9):2102-2110.
WANG T, YANG H, ZHU G C, et al.Effects of hot air, microwave and combined drying on nutritional properties and sensory quality of Peanut[J].Journal of Nuclear Agricultural Sciences, 2021, 35(9):2102-2110.
[16] 卜彦花, 周娜娜, 王春悦, 等.福林酚试剂法和紫外分光光度法测定冬枣多酚含量的比较研究[J].中国农学通报, 2012, 28(1):212-217.
BU Y H, ZHOU N N, WANG C Y, et al.Comparative study on determination of total phenolics content of jujube fruit with FC and UV-spectrophotometric method[J].Chinese Agricultural Science Bulletin, 2012, 28(1):212-217.
[17] 吕亭亭, 杨志华, 谢奇, 等.泡桐花总黄酮含量测定方法研究[J].化学与生物工程, 2020, 37(10):64-68.
LYU T T, YANG Z H, XIE Q, et al.Content determination of total flavonoids from Paulownia Flos[J].Chemistry & Bioengineering, 2020, 37(10):64-68.
[18] 张永清. 臭氧对鲜切莲藕酶促褐变的影响[J].湖北农业科学, 2017, 56(13):2502-2505.
ZHANG Y Q.Effects of ozone on enzymatic browning of fresh-cut Lotus root[J].Hubei Agricultural Sciences, 2017, 56(13):2502-2505.
[19] 王玲, 田冰, 彭林, 等.热风-微波联合干燥青花椒工艺优化[J].食品与发酵工业, 2019, 45(18):176-182.
WANG L, TIAN B, PENG L, et al.Optimization of hot air-microwave combined drying of Zanthoxylum schinifolium[J].Food and Fermentation Industries, 2019, 45(18):176-182.
[20] 朱凯阳, 任广跃, 段续, 等.不同干燥方式对新鲜花生营养成分、理化特性及能耗的影响[J].食品与发酵工业.2022, 48(15):230-236.
ZHU K Y, REN G Y, DUAN X, et al.Effects of different drying methods on nutrients, physicochemical properties and energy consumption of fresh peanut[J].Food and Fermentation Industries, 2022, 48(15):230-236.
[21] 张平安, 张建威, 宋连军, 等.豆渣微波热风联合干燥特性研究[J].南方农业学报.2011, 42(5):528-530.
ZHANG P G, ZHANG J W, SONG L J, et al.Development of drying method for bean dregs using microwave and hot-air combo[J].Journal of Southern Agriculture, 2011, 42(5):528-530.
[22] 沈素晴, 徐亚元, 李大婧, 等.青香蕉微波干燥特性及动力学模型研究[J].食品工业科技.2022, 43(14):110-117.
SHEN S Q, XU Y Y, LI D J, et al. Study on microwave drying characteristics and dynamic model of green banana. Science and Technology of Food Industry, 2022, 43(14): 110-117.
Outlines

/