综述与专题评论

浓香型白酒酿造智能化进展

  • 靳光远 ,
  • 袁树昆 ,
  • 唐群勇 ,
  • 孙莹 ,
  • 金绍武 ,
  • 吴建峰 ,
  • 赵玉杰 ,
  • 徐岩
展开
  • 1(江南大学 生物工程学院,酿造微生物学与应用酶学研究室,江苏 无锡,214122)
    2(江苏今世缘酒业股份有限公司,江苏 涟水,223400)
第一作者:博士,助理研究员(徐岩教授为通信作者,E-mail:yxu@jiangnan.edu.cn)

收稿日期: 2024-07-02

  修回日期: 2024-07-22

  网络出版日期: 2024-11-28

基金资助

国家自然科学基金项目(22108101);国家重点研发计划项目(2022YFD2101202);中国酒业协会白酒技术创新战略发展委员会课题项目(202112)

Progress in the intelligentization of Nongxiangxing Baijiu production

  • JIN Guangyuan ,
  • YUAN Shukun ,
  • TANG Qunyong ,
  • SUN Ying ,
  • JIN Shaowu ,
  • WU Jianfeng ,
  • ZHAO Yujie ,
  • XU Yan
Expand
  • 1(Laboratory of Brewing Microbiology and Applied Enzymology, School of Biotechnology, Jiangnan University, Wuxi 214122, China)
    2(Jiangsu King's Luck Brewery Joint-Stock Co.Ltd., Lianshui 223400, China)

Received date: 2024-07-02

  Revised date: 2024-07-22

  Online published: 2024-11-28

摘要

信息化技术的应用促进了我国工业的高速发展,智能制造成为工业、企业的重要发展方向。当前,浓香型白酒在继承传统工艺的同时,也在生产模式转型升级方面做出了积极探索,并在智能酿造方面取得了大量研究成果与产业化应用。酿酒生产过程的智能化是一个内部复杂、多个领域技术交叉渗透的过程,涉及生物学、计算机技术、控制技术等方面的内容。通过挖掘浓香型白酒智能化酿造新技术的应用,尤其是以人工智能和传感器、物联网为代表的感知、大数据分析以及固态发酵过程工程学基础的研究,促进传统酿造创新式发展。该文概述了浓香型白酒酿造环节中的配料、摊凉、发酵过程监控、装甑和蒸馏、分级摘酒的智能化研究和应用现状,以及目前存在的挑战和发展趋势,以期为白酒酿造的智能化提供参考。

本文引用格式

靳光远 , 袁树昆 , 唐群勇 , 孙莹 , 金绍武 , 吴建峰 , 赵玉杰 , 徐岩 . 浓香型白酒酿造智能化进展[J]. 食品与发酵工业, 2024 , 50(21) : 341 -348 . DOI: 10.13995/j.cnki.11-1802/ts.040369

Abstract

The application of information technology has promoted the rapid development of our industry, making intelligent manufacturing an important development direction for industries and enterprises.Currently, while continuing to inherit traditional manual operations, the production of Nongxiangxing Baijiu has also made active explorations in transforming and upgrading producing process.Significant research achievements and industrial applications have been made in the field of intelligent brewing.The intelligentization of the brewing production process is a complex, interdisciplinary process involving biology, computer science, process control technology etc.and related fields.By the application of now intelligent technology, especially artificial intelligent, sensors and the Internet of Things, big-data analysis, combined with the engineering aspect of solid-state fermentation, innovative development in Nongxiangxing Baijiu production was promoted. This paper provides an overview of the current state of research and application of intelligentization in the brewing process of Nongxiangxing Baijiu, including ingredient preparation, substrate cooling, fermentation process monitoring, steaming and distillation, grading and collecting of fresh liquor, as well as the current challenges and development trends, with the aim of providing a reference for the intelligentization of Baijiu production process modernization.

参考文献

[1] JIN G Y, ZHU Y, XU Y.Mystery behind Chinese liquor fermentation[J].Trends in Food Science & Technology, 2017, 63:18-28.
[2] WU Q, ZHU Y, FANG C, et al.Can we control microbiota in spontaneous food fermentation? -Chinese liquor as a case example[J].Trends in Food Science & Technology, 2021, 110:321-331.
[3] JIN G Y, UHL P, ZHU Y, et al.Modeling of industrial-scale anaerobic solid-state fermentation for Chinese liquor production[J].Chemical Engineering Journal, 2020, 394:124942.
[4] JIN G Y, ZHU Y, RINZEMA A, et al.Process principles and engineering of solid-state fermentation of Baijiu[M].Science and Engineering of Chinese Liquor (Baijiu).Singapore:Springer Nature Singapore, 2023:121-142.
[5] 汪兴轩, 孙德敏.白酒酿制发酵过程综合自动监控系统:CN106896850A[P].2017-06-27.
[6] 柳迪. 基于计算机视觉的自动化配糟方法研究[D].杭州:浙江大学, 2021.
LIU D.Rearch on automatic mixing fermented and raw grains based on computer vision [D].Hangzhou:Zhejiang University, 2021.
[7] 刘文斌, 张贵宇, 庹先国, 等.上甑机器人在白酒酿造中的应用进展[J].四川轻化工大学学报(自然科学版), 2023, 36(1):24-32.
LIU W B, ZHANG G Y, TUO X G, et al.Progress in the application of upper retort robot in white wine brewing[J].Journal of Sichuan University of Science & Engineering (Natural Science Edition), 2023, 36(1):24-32.
[8] 易家祥, 冯涛, 孙毅, 等.风味物质在线量质摘酒工艺:CN103045445B[P].2014-07-02.
[9] 周新奇, 郑启伟, 刘妍, 等.基于近红外光谱技术的白酒酒醅在线监测研究[J].分析测试学报, 2020, 39(11):1358-1364.
ZHOU X Q, ZHENG Q W, LIU Y, et al.Online monitoring of fermented grains parameters for Chinese liquor brewing based on near infrared spectroscopy[J].Journal of Instrumental Analysis, 2020, 39(11):1358-1364.
[10] 杨红英, 姚毅, 宿广福.基于ZigBee-WSN白酒发酵过程温度监测系统的设计[J].自动化与仪表, 2016, 31(2):33-36.
YANG H Y, YAO Y, SU G F.Design of temperature monitoring system for liquor fermentation process based on ZigBee-WSN[J].Automation & Instrumentation, 2016, 31(2):33-36.
[11] 陈杭, 王小刚, 谭飞, 等.基于STC15单片机的白酒窖池无线温度监测节点设计[J].酿酒科技, 2019(5):133-138.
CHEN H, WANG X G, TAN F, et al.Design of a wireless in-pit temperature-monitoring device based on STC15 MCU[J].Liquor-Making Science & Technology, 2019(5):133-138.
[12] 周晓阳, 姚毅.基于LabVIEW的窖池温度监测系统[J].福建质量管理, 2017(13):159;127.
ZHOU X Y, YAO Y.Pit temperature monitoring system based on LabVIEW [J].Fujian Quality Management, 2017(13):159;127.
[13] JIN G Y, BOESCHOTEN S, HAGEMAN J, et al.Identifying variables influencing traditional food solid-state fermentation by statistical modeling[J].Foods, 2024, 13(9):1317.
[14] 朱敏, 孙婷, 白直真, 等.基于可见光/近红外高光谱技术的窖泥总酸的分布[J].食品与发酵工业, 2020, 46(8):111-117.
ZHU M, SUN T, BAI Z Z, et al.Distribution of total acid in pit mud based on VIS/NIR hyperspectral technology[J].Food and Fermentation Industries, 2020, 46(8):111-117.
[15] 李建, 傅锡礼, 张建良, 等.一种白酒发酵过程中智能化监控装置:CN103529815A[P].2014-01-22.
[16] 石磊, 张明军.基于无线传感网的酒窖监测探杆设计研究[J].阜阳师范学院学报(自然科学版), 2018, 35(1):52-55.
SHI L, ZHANG M J.Research on designing a monitoring rod of fermentation pools based on wireless sensor network[J].Journal of Fuyang Normal University (Natural Science), 2018, 35(1):52-55.
[17] 王昆, 庹先国, 张贵宇, 等.清香型酒醅水分、酸度和淀粉含量的在线预测[J].食品与发酵工业, 2022, 48(7):85-90; 96.
WANG K, TUO X G, ZHANG G Y, et al.An online method for predicting acidity value, water and starch content in fermented grains of light-flavor Baijiu[J].Food and Fermentation Industries, 2022, 48(7):85-90; 96.
[18] 何翠容, 聂晟翔, 鲍姝, 等.浓香型白酒蒸馏取酒工艺的研究与实践应用[J].酿酒科技, 2023(6):94-99; 105.
HE C R, NIE S X, BAO S, et al.Research and application of distillation technology of Nongxiang Baijiu[J].Liquor-Making Science & Technology, 2023(6):94-99; 105.
[19] 李海龙, 朱丽, 张良, 等.白酒蒸馏过程中甑边效应的热力学分析[J].酿酒科技, 2009(2):31-33; 36.
LI H L, ZHU L, ZHANG L, et al.Thermodynamic analysis of boundary effects in liquor distillation[J].Liquor-Making Science & Technology, 2009(2):31-33; 36.
[20] 范明明. 基于近红外技术的白酒摘酒在线检测装置开发[D].镇江:江苏大学, 2019.
FAN M M.Development of on-line detection device for liquor picking based on near-infrared technology [D].Zhenjiang:Jiangsu University, 2019.
[21] 田子宸. 基于计算机视觉的智能摘酒方法研究[D].杭州:浙江大学, 2020.
TIAN Z C.Research on intelligent liquor selection method based on computer vision [D].Hangzhou:Zhejiang University, 2020.
[22] 杨静娴, 任小洪.基于图像处理的白酒酒花轮廓检测[J].食品与机械, 2019, 35(12):52-55; 145.
YANG J X, REN X H.Liquor hop contour detection based on image processing[J].Food & Machinery, 2019, 35(12):52-55; 145.
[23] 潘斌, 韩强, 姚娅川.基于卷积神经网络的白酒酒花分类研究[J].食品与机械, 2021, 37(10):30-37; 88.
PAN B, HAN Q, YAO Y C.Research on classification of liquor hops based on convolution neural network[J].Food & Machinery, 2021, 37(10):30-37; 88.
[24] 张志民, 吕浩, 张煜行.衡水老白干酿酒机械化、自动化的设想和初步试验[J].酿酒, 2011, 38(1):19-23.
ZHANG Z M, LYU H, ZHANG Y H.Ideas and preliminary tests of mechanization and automation of Hengshui laobaigan liquor production[J].Liquor Making, 2011, 38(1):19-23.
[25] 赵德义, 韩斌, 李建刚, 等.自动化系统在山东景芝酒业白酒生产中的应用[J].酿酒科技, 2014(6):91-94; 97.
ZHAO D Y, HAN B, LI J G, et al.The applciation of automation systems in jingzhi distillery[J].Liquor-Making Science & Technology, 2014(6):91-94; 97.
[26] 王轩, 周健, 明红梅, 等.机械化与手工酿造方式下酒糟品质与香气成分初步分析[J].食品与发酵工业, 2020, 46(19):210-216.
WANG X, ZHOU J, MING H M, et al.The quality and aroma components of distiller's grain in mechanized and manual brewing methods[J].Food and Fermentation Industries, 2020, 46(19):210-216.
[27] 俞飞, 周健, 明红梅, 等.机械化与传统酿造方式的浓香型原酒风味成分对比[J].食品与发酵工业, 2021, 47(23):233-239.
YU F, ZHOU J, MING H M, et al.Characteristics of flavor components in strong-flavor Baijiu fermented by mechanization and traditional methods[J].Food and Fermentation Industries, 2021, 47(23):233-239.
[28] 赵玉杰, 靳光远, 唐群勇, 等.基于热量平衡模型的大曲发酵升温机理研究[J].食品与发酵工业, 2024, 50(14):18-25.
ZHAO Y J, JIN G Y, TANG Q Y, et al.The mechanism of heat transfer during Daqu fermentation based on heat balance modeling[J].Food and Fermentation Industries, 2024, 50(14):18-25.
[29] 靳光远, 赵玉杰, 唐群勇, 等.实验室规模大曲发酵虚拟仿真与控制[J/OL].食品与发酵工业, 2024.DOI:10.13995/j.cnki.11-1802/ts.039855.
JIN G Y, ZHAO Y J, TANG Q Y, et al.Virtual simulation and control of Daqu fermentation at the lab-scale[J/OL].Food and Fermentation Industries, 2024.DOI:10.13995/j.cnki.11-1802/ts.039855.
文章导航

/