研究报告

利用罗非鱼骨生产高钙酱油的制曲工艺优化及品质特性分析

  • 黄荻 ,
  • 王婧娴 ,
  • 喻赟齐 ,
  • 戴梓茹 ,
  • 蔡泓滢 ,
  • 钟赛意
展开
  • 1(广东海洋大学 食品科技学院,广东省水产品加工与安全重点实验室, 广东省海洋生物制品工程实验室,广东省海洋食品工程技术研究中心,广东 湛江,524088)
    2(广东海洋大学 深圳研究院,广东 深圳,518108)
    3(北部湾大学 食品工程学院,北部湾海产健康养殖与绿色加工实验室,广西 钦州,535011)
    4(南方海洋科学与工程广东省实验室,广东 湛江,524004)
第一作者:硕士研究生(钟赛意教授为通信作者,E-mail:zsylxc@126.com)

收稿日期: 2025-09-28

  修回日期: 2025-12-17

  网络出版日期: 2026-08-20

基金资助

广东省重点领域研发计划项目(2020B1111030004);国家重点研发计划重点专项(2019YFD0902005);广东省高校科技创新团队项目(2021KCXTD021);广东海洋大学大学生创新团队项目(CXTD2023006)

Process and quality characteristics of koji for high-calcium soy sauce produced from tilapia bones

  • HUANG Di ,
  • WANG Jingxian ,
  • YU Yunqi ,
  • DAI Ziru ,
  • CAI Hongying ,
  • ZHONG Saiyi
Expand
  • 1(College of Food Science and Technology, Guangdong Ocean University, Guangdong Provincial Key Laboratory of Aquatic Product Processing and Safety, Guangdong Engineering Laboratory of Marine Biological Products, Guangdong Research Center for Marine Food Engineering Technology,Zhanjiang 524088, China)
    2(Shenzhen Research Institute, Guangdong Ocean University, Shenzhen 518108, China)
    3(School of Food Engineering, Beibu Gulf University, Laboratory of Marine Health Breeding and Green Processing of Beibu Gulf Aquatic Products, Qinzhou 535011, China)
    4(Southern Marine Science and Engineering Guangdong Laboratory, Zhanjiang 524004, China)

Received date: 2025-09-28

  Revised date: 2025-12-17

  Online published: 2026-08-20

摘要

为提高罗非鱼骨加工副产品的应用价值,以罗非鱼骨为原料,利用其富含钙的特性,参考传统酱油制曲方式制备高钙罗非鱼骨曲。采用响应面法优化罗非鱼骨曲的最佳工艺条件,并研究了罗非鱼骨曲与传统酱油曲发酵过程中的孢子数、还原糖及氨基酸态氮含量的差异,再进一步分析罗非鱼骨曲与传统酱油曲理化品质、酶系活力以及挥发性成分的差异。结果表明,鱼骨成曲最佳工艺条件为鱼骨粉占比33.5%、面粉添加量23.5%,接入1.4%的纳豆芽孢杆菌在37 ℃发酵50.5 h后,再接入1.3%的米曲霉32 ℃发酵36.5 h,以上均为质量分数。在此条件下酸性蛋白酶活力为2 077.64 U/g干基,可溶性钙含量为2 253.2 mg/L,符合国家高钙标准。鱼骨成曲中的孢子数、还原糖及氨基酸态氮含量皆高于传统成曲。2种成曲的酶系活力、理化品质与风味存在差异。气相色谱-离子迁移谱联用结果分析表明,鱼骨成曲与传统成曲共检测出39种挥发性物质,其中酯类、酮类与醇类的风味贡献度较大。综上,该研究为开发罗非鱼骨的高值化利用提供实践参考。

本文引用格式

黄荻 , 王婧娴 , 喻赟齐 , 戴梓茹 , 蔡泓滢 , 钟赛意 . 利用罗非鱼骨生产高钙酱油的制曲工艺优化及品质特性分析[J]. 食品与发酵工业, 2026 , 52(15) : 281 -290 . DOI: 10.13995/j.cnki.11-1802/ts.044648

Abstract

This study developed high-calcium koji from tilapia bone by-products to enhance their value.Optimal fermentation conditions were optimized by response surface methodology:a substrate of 33.5% bone powder and 20% wheat flour was first fermented with Bacillus subtilis var natto (1.4%, 37 ℃, 50.5 h), then with Aspergillus oryzae (1.3%, 32 ℃, 36.5 h).The resulting koji exhibited an acidic protease activity of 2 077.64 U/g and a soluble calcium content of 2 253.2 mg/L, meeting the high-calcium standard.Compared to traditional soy sauce koji, the bone koji showed superior performance in spore count, reducing sugar, and amino acid nitrogen, alongside distinct enzyme activities, physicochemical properties, and volatile compounds.Gas chromatography-ion mobility spectrometry identified 39 volatiles, primarily flavor-contributing esters, ketones, and alcohols.This work provides a practical strategy for the high-value utilization of tilapia bone by-products.

参考文献

[1] YUAN Y, YUAN Y M, DAI Y Y, et al.Economic profitability of tilapia farming in China[J].Aquaculture International, 2017, 25(3):1253-1264.
[2] SANGKHARAK K, PAICHID N, YUNU T, et al.Improvement of extraction and concentration method for polyunsaturated fatty acid production from Nile tilapia processing waste[J].Biomass Conversion and Biorefinery, 2022, 12(9):3995-4007.
[3] 熊含露, 张露, 李金林, 等.鮰鱼骨胶原多肽-钙螯合物的制备及结构表征与稳定性研究[J].食品与发酵工业, 2023, 49(1):168-175.
XIONG H L, ZHANG L, LI J L, et al.Preparation, structure characterization, and stability of catfish bone collagen polypeptide-calcium chelate[J].Food and Fermentation Industries, 2023, 49(1):168-175.
[4] REN X Y, WANG J J, YU J F, et al.Waste valorization:Transforming the fishbone biowaste into biochar as an efficient persulfate catalyst for degradation of organic pollutant[J].Journal of Cleaner Production, 2021, 291:125225.
[5] 路怀金, 刘通讯, 赵谋明, 等.2株米曲霉的特色酶系对酱油理化指标及品质的影响[J].中国食品学报, 2021, 21(5):230-237.
LU H J, LIU T X, ZHAO M M, et al.Effects of enzyme profiles of two different Aspergillus oryzae strains on physicochemical indexes and quality of soy sauce[J].Journal of Chinese Institute of Food Science and Technology, 2021, 21(5):230-237.
[6] 赵杨杨, 于贞.香菇酱油制曲工艺的优化[J].中国调味品, 2023, 48(2):115-119.
ZHAO Y Y, YU Z.Optimization of koji-making technology of Lentinus edodes soy sauce[J].China Condiment, 2023, 48(2):115-119.
[7] 孙晓富, 董超, 李文静, 等.响应面法优化纳豆芽孢杆菌发酵制备多肽螯合钙工艺[J].中国酿造, 2021, 40(6):119-123.
SUN X F, DONG C, LI W J, et al.Optimization of preparation process of peptides chelated calcium from Bacillus natto fermentation by response surface methodology[J].China Brewing, 2021, 40(6):119-123.
[8] 张心愿, 王辉, 陈向东, 等.基于响应面法优化紫苏酱油关键生产工艺[J].中国调味品, 2023, 48(11):108-114.
ZHANG X Y, WANG H, CHEN X D, et al.Optimization of key production process of perilla soy sauce based on response surface methodology[J].China Condiment, 2023, 48(11):108-114.
[9] LI P, AFLAKPUI F W K, YU H, et al.Characterization of activity and microbial diversity of typical types of Daqu for traditional Chinese vinegar[J].Annals of Microbiology, 2015, 65(4):2019-2027.
[10] YI Z K, YAN J, DING Z Y, et al.Purification and characterizations of a novel extracellular protease from Shewanella putrefaciens isolated from bigeye tuna[J].Food Bioscience, 2023, 52:102384.
[11] 黄翠欣, 张桂容, 刘军, 等.一株产纤维素酶菌株的分离纯化及其产酶性质研究[J].食品与发酵工业, 2023, 49(17):37-43.
HUANG C X, ZHANG G R, LIU J, et al.Isolation and purification of a cellulose-producing strain and its enzyme-producing properties[J].Food and Fermentation Industries, 2023, 49(17):37-43.
[12] CHUTMANOP J, CHUICHULCHERM S, CHISTI Y, et al.Protease production by Aspergillus oryzae in solid-state fermentation using agroindustrial substrates[J].Journal of Chemical Technology & Biotechnology, 2008, 83(7):1012-1018.
[13] 俞超华, 曾傲琼.白芸豆提取物中α-淀粉酶抑制剂活性检测方法对比分析[J].安徽农学通报, 2024, 30(1):88-94.
YU C H, ZENG A Q.Comparative analysis of detection methods of α-amylase inhibitor activity in white kidney bean extract[J].Anhui Agricultural Science Bulletin, 2024, 30(1):88-94.
[14] 叶延欣, 秦鹏, 别鹏坤, 等.纳豆芽孢杆菌Bacillus natto NK4液态发酵产纳豆激酶的工艺优化[J].河南城建学院学报, 2024, 33(2):103-108;132.
YE Y X, QIN P, BIE P K, et al.Optimization of liquid fermentation condition of Bacillus natto NK4 for nattokinase production[J].Journal of Henan University of Urban Construction, 2024, 33(2):103-108;132.
[15] WIJAYANTI I, BENJAKUL S, SAETANG J, et al.Soluble bio-calcium from Asian sea bass bone prepared with organic acids:Solubility and physiochemical characteristics[J].Biomass Conversion and Biorefinery, 2025, 15(4):5595-5605.
[16] ZHANG S, DING J W, WANG S J, et al.Evaluation of calcium carbonate production and cementitious characteristics of enzymatically induced carbonate precipitation during environmental adjustment[J].Construction and Building Materials, 2024, 449:138415.
[17] O’KENNEDY S J, VAN ZIJL L D, VAN ROOYEN C, et al.Coordination and precipitation of calcium oxalate:Computation to kinetics[J].Crystal Growth & Design, 2021, 21(2):1249-1258.
[18] MIKI S, SAKAI K, NAKAGAWA T, et al.Analysis of nitrogen source assimilation in industrial strains of Aspergillus oryzae[J].Journal of Bioscience and Bioengineering, 2024, 137(4):231-238.
[19] HAN D M, BAEK J H, CHOI D G, et al.Transcriptomic analysis of the metabolic characteristics of Aspergillus oryzae during the fermentation of Doenjang-meju, a traditional Korean fermented soybean brick[J].LWT, 2024, 208:116740.
[20] GU S, CHEN Z Z, WANG F, et al.Characterization and inhibition of four fungi producing citrinin in various culture media[J].Biotechnology Letters, 2021, 43(3):701-710.
[21] 邵良伟, 邹强, 张弛松, 等.基干模糊数学怦定与响应面法优化毛霉型豆鼓制曲工艺[J].中国调味品, 2021, 46(3):18-23;28.
SHAO L W, ZOU Q, ZHANG C S, et al.Optimization of koji making process of Mucor-type Douchi by fuzzy mathematical evaluation and response surface methodology[J].China Condiment, 2021, 46(3):18-23;28.
[22] WU Y Z, ZHANG Y W, ZHONG X Y, et al.Optimization of the fermentation process for fructosyltransferase production by Aspergillus niger FS054[J].Microbial Cell Factories, 2025, 24(1):173.
[23] 范恩帝, 李岭卓, 吴成, 等.酱香大曲真菌多样性在不同制曲条件下的差异[J].食品科技, 2023, 48(5):26-33.
FAN E D, LI L Z, WU C, et al.Differences of fungal diversity in Moutai-flavor daqu under different koji-making conditions[J].Food Science and Technology, 2023, 48(5):26-33.
[24] LIU Y H, SUN G R, LI J Y, et al.Starter molds and multi-enzyme catalysis in koji fermentation of soy sauce brewing:A review[J].Food Research International, 2024, 184:114273.
[25] 珠拉吉, 王宇, 吴红艳, 等.物理预处理对小麦麸皮-大豆混合蛋白功能性质的影响[J].中国调味品, 2025, 50(2):75-80.
ZHU L J, WANG Y, WU H Y, et al.Effect of physical pretreatment on functional properties of wheat bran-soybean mixed protein[J].China Condiment, 2025, 50(2):75-80.
[26] 刘佳琛, 程永强, 唐宁.钙的生物利用度与多肽螯合钙研究进展[J].食品工业科技, 2023, 44(23):354-365.
LIU J C, CHENG Y Q, TANG N.Progress on bioavailability of calcium and calcium-peptide complexes[J].Science and Technology of Food Industry, 2023, 44(23):354-365.
[27] 杨艳莉. 纳豆芽孢杆菌鉴定及纳豆细菌多样性[D].荆州:长江大学,2022.
YANG Y L.Identification of Bacillus subtilis subsp.natto and bacterial diversity of natto[D].Jingzhou:Yangtze University, 2022.
[28] MU Y H, KANG H, SONG X Y, et al.Soybean protein isolate hydrolysate addition during fermentation of soybean meal with Aspergillus oryzae enhances the release of umami components in subsequent hydrolysis process[J].Food Bioscience, 2025, 71:107105.
[29] BOUGHACHICHE F, ZERIZER H, TIOUCHE A, et al.Statistical optimization of culture medium for neutral protease production by Streptomyces sp.using sardine viscera[J].Iranian Journal of Fisheries Sciences, 2024, 23(4):519-536.
[30] 郭洪壮, 胡月明, 王辉, 等.“四大家鱼” 鱼骨钙的组成分析[J].食品与发酵工业, 2020, 46(18):226-231.
GUO H Z, HU Y M, WANG H, et al.Composition of calcium in the bones of four major Chinese carps[J].Food and Fermentation Industries, 2020, 46(18):226-231.
[31] 林伟, 郑国伟.酱油中氨基酸态氮的两种测定方法比较[J].食品安全导刊, 2022(1):114-116.
LIN W, ZHENG G W.Comparison of the two determination methods of amino acid nitrogen in soy sauce[J].China Food Safety Magazine, 2022(1):114-116.
[32] 王葳. 传统发酵与工业发酵豆酱风味成分的比较分析研究[D].长春:吉林农业大学, 2020.
WANG W.Comparative analysis of flavor compounds of traditional and industrial fermented soybean pastes[D].Changchun:Jilin Agricultural University, 2020.
[33] 李金林, 万亮, 陈春艳, 等.ω-3 LCPUFAs模拟热加工鱼肉脂肪氧化形成风味物质的研究[J].中国食品学报, 2020, 20(6):95-105.
LI J L, WAN L, CHEN C Y, et al.Studies on formation of flavor compounds in fish meat during heat process based on oxidation models of ω-3 LCPUFAs[J].Journal of Chinese Institute of Food Science and Technology, 2020, 20(6):95-105.
[34] 余远江, 庞一扬, 袁桃静, 等.基于电子鼻、HS-GC-IMS和HS-SPME-GC-MS分析五种水产原料的风味特征[J].食品工业科技, 2021, 42(19):106-117.
YU Y J, PANG Y Y, YUAN T J, et al.Analysis of flavor characteristics of five aquatic raw materials based on electronic nose, HS-GC-IMS and HS-SPME-GC-MS[J].Science and Technology of Food Industry, 2021, 42(19):106-117.
文章导航

/

〈 〉